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Our RÜBIG US site is a service center for repair and maintenance work which also provides support for application-specific questions. In this process, we will also satisfy the most unusual customer requirements. Plasma nitriding, also known as ion nitriding, plasma ion nitriding or glow-discharge nitriding, is an industrial surface hardening treatment for metallic materials. Get in touch with us! Sep 5, 2019 - Advanced Nitriding Solutions is a commercial ion plasma nitriding company with a new facility in Indiana, serving the United States, Canada, and North America. With our standard processes, we cover the recommended range of nitriding cast depth and compound layer thickness for all common steels which can be heat treated by means of nitriding. Plasma nitriding is the technological peak of the nitriding procedure and provides considerable advantages as compared to the salt bath and gas nitriding. By advancing a tried and tested heat treatment process, RÜBIG has developed DLC Xtended®. Eltropuls Electric Plasma Ion Nitriding Furnace Stock #: C-0083 Manufacturer: Eltropuls Type: Electric Plasma Ion Nitriding Furnace Maximum Temperature: 1022ºF (550ºC) Nitriding Retort Dimensions: 56” diameter x 80” high Maximum Charge Weight: 11,000 pounds (5,000 kilograms) More details . For example, this technology furnishes great assistance to industrial manufacturers. Learn more about our R&D Department here! Our quality promise is always the same: Every plant we make works reliably and precisely to deliver consistent, reproducible finishing results. DLC Coating System - MICROPULS® Diamond Xtended. The MICROPULS® technology developed by RÜBIG is utilized in RÜBIG systems to perform plasma nitriding processes in premium quality. Plasma Nitriding machine Low cost Plasma Nitriding HPPN – High Pulsed Plasma Nitriding HPPN nitriding is a very low cost effective way to improve fatigue resistance, resistance on … A variety of PLASNIT® process types is available, and RÜBIG’s special treatment PLASOX® is achieved through controlled post-oxidation. Compound layer free for the highest fatigue resistance, and also for parts which are to be subsequently coated. In order to be able to quickly perform the plasma nitriding process or to advise you, we kindly ask you to provide us with the following information on the parts to be treated and the requirements: Download typical results after plasma nitriding. Cold-wall furnaces use exclusively the plasma energy absorbed by the parts for heating, whereas hot … Maximum flexibility, best marks for wear and corrosion resistance, and optimized properties for gliding and rolling stress. Innovations such as PLAPOL help continue to advance PLASNIT® treatments. Three characteristic case histories demonstrate the main features of plasma nitriding technology; process parameters have to be experimented for every part and/or every … Wide variety of steel grades, including austenitic stainless, maraging and precipitation hardening. The vacuum furnaces of the VI6_ family are cold wall plasma nitriding furnaces with mobile dome. A wide variety of ion nitriding machine options are available to you, such as local service location, key … Our specialists leave no questions unanswered. Plasma nitriding, known also as ion nitriding is a form of case hardening process. Plasma nitriding is environmentally safe and can ease or eliminate the above problems, and furthermore, plasma nitriding can effectively overcome the surface oxide problem encountered in traditional nitriding processes for stainless steels. Built upon this competence and backed by a customer-driven service, the company provides a vast array of surface technology coating solutions to suit your specific needs. The Versa-Lift is a unique forklift in which the frame extends in order to achieve greater capacities and is equipped with a removable hydraulic boom. Tel. The MICROPULS® technology developed by RÜBIG is utilized in RÜBIG systems to perform plasma nitriding processes in premium quality. Linch Pins produced by the RÜBIG Die forge are durabile and safe due to innovative shape of the closing mechanisms. Reductions in the quality of workpieces due to previous treatments such as rolling, bending, welding, etc can be revoked by means of annealing. Plasma Nitriding PVD coating machine/Ion plasma sputtering vacuum PVD coating machine. The formation of a compound layer is prevented. Nitriding Nitriding is a surface hardening treatment, where nitrogen is added to the surface of steel parts either using a gaseous process where dissociated ammonia as the source or an ion or plasma process where nitrogen ions diffuse into the surface of components. Quality attributes include the internal coating and thick layers. Alibaba.com offers 1,232 ion nitriding machine products. Due to the large variability of the process control, the steel characteristics, the customer demands and the restrictions posed by the respective pre-treatment can be considered during plasma nitriding in a very good manner. A glow discharge with a high ionisation level (plasma) is generated around the parts. : +49 2401 8097-0 Explore. Surface analyses were performed using X-ray diffraction, nuclear reaction and scanning electron microscopy. This machine is the first generation plasma nitriding machine that was constructed by PTAPB BATAN. Plasma / Ion nitriding furnaces are using cold wall and mobile vacuum bell, Ion nitriding is a plasma technique. Knowledge from the field of heat treatment are imparted - the seminars are aimed particularly at designers, manufacturers and planning engineers. Thus, PLAPOL is ideally suited for tools made of tool steels whose tempering temperature is above 400°C (e.g. Author : Anonim Publisher : Unknown Release Date : 2016 Category : Total pages :129 GET BOOK . Click here for more information! Due to the PLASOX® treatment, the components become dark grey to matt black. Every customer has different wishes and requirements. firstname.lastname@example.org, © Copyright | ELTRO GmbH | ALL RIGHTS RESERVED | DESIGN & UMSETZUNG BY, Fully automated plasma nitriding of valves. We cover industries such as automotive and job-shop heat treatment right up to aerospace and wind energy. Billy Godbold, COMP Cams’ leading valvetrain engineer and the in-house expert on the nitriding process, explains the process as, “all about getting nitrogen into iron or steel.” According to Billy, the first stage of the process is getting the Pro Plasma machine loaded with camshafts. Continuous advancements make the RÜBIG plasma nitriding system the ideal solution for premium applications. Titanium atoms for coating synthesis are obtained via titanium evaporation in a hollow molybdenum anode of the discharge. Unorthodox solutions such as rotary furnace vacuum systems. The Case Hardening process allows tight tolerances, highest reproducibility, uniform hardness and dimensional stability. Nitriding, conducted in gas (490 - 560°C) or plasma (400 - 590°C) for treatment times ranging up to 90 hours, involves the diffusion of nitrogen into the surface to produce a … Individual plants as bell-type or pit-type furnaces: Bell-type plants are very operator-friendly; pit-type furnaces are exceptionally well suited to nitriding long, slim components that easily warp, such as … More than 20 years of experience have gone into RÜBIG’s gas nitriding systems. Plasma Nitriding Applications. As it is a diffusion layer, there is no growth and flaking does not occur as is the case with traditional layers. Professional expertise and many years of experience are what makes our technicians stand out. 1 Set (Min. Thirteen different sets of operational parameters (nitriding time, sample temperature and plasma atmosphere) were used. The nitriding of machine parts immersed in the plasma of glow coatings have been studied, and the study results are presented. Pulsed plasma nitriding can realise all possible nitride layers, with excellent repeatability. Arnold-Sommerfeld-Ring 3 Ion nitriding is a plasma technique that helps create resistance, i.e. We provide our profound expertise in order to optimise or develop your components. The difference in potential thus created enables, under a sufficiently low pressure, the creation of a plasma dissociating the gaseous species. PLASNIT® is an environmentally friendly option with improved corrosion properties that ensures highest reproducibility with narrow tolerances. Learn more here! Learn more about our GASCON K2 here! The load is set at a cathodic potential while the chamber is set at an anodic potential. We provide you with a wide range of services when it come to steel as a material from case and vacuum hardening to gas and plasma nitriding. The changeover occurs automatically when the process has finished. Learn more about our services! Your plant is fully erected at our headquarters and put through its paces, regardless of its size. During plasma nitriding, in a vacuum at a temperature between 350 °C and 600 °C, in the presence of nitrogen and electric field, a plasma of accelerated atoms develops which collide against steel surface at a very high speed. : +43 7242 66060 ● Fax: DW-3077 E-Mail: ht.office[at]rubig[dot]com. 1. Detachable chains, forged by RÜBIG, use particular steel grades which provide the basis for their durability and toughness. The RÜBIG Die Forge has been developing solutions, from blanks to finished products, in cooperation with its customers for the last 70 years. Bodycote are technology specialists in the provision of high velocity oxygen fuel (HVOF), plasma, organic, ceramic, and polymer coatings. Introduction. Basic technological advantage of the method is the low temperature at which the process takes place resulting in negligible volume deformations. Plasma nitriding/nitrocarburising is a modern thermochemical treatment, which is carried out in a mixture of nitrogen, hydrogen and an optional carbon spending gas. MICROPULSR EVEREST allows RUBIG customers to benefit from PLASNIT®, PLASNIT® C and PLASOX® processes. Also as ion nitriding is a service center for repair and maintenance work which provides! Passed a trial run with flying colours tempering, Vibratory grinding, Magnetic particle detection, etc and... At our headquarters and put through its paces, regardless of its size, uniform hardness wear-resistance! Our systems are available in Various sizes and can be found here thus it can metallize the plastic surface a. For precision machined parts special treatment PLASOX® is the technological peak of the discharge the nitriding procedure and considerable! Experience of the RÜBIG Die Forge are durabile and safe due to the treatment! Voltage is applied between the batch and the furnace wall Analysis, hardness Measurements Structural... Be delighted to start by analysing your challenge in our plasma nitriding machine process of our divisions items we include. About the RÜBIG Group marks for wear and corrosion resistance, i.e more than 20 years of experience gone! Quenching, water quenching ) to nitriding ) is generated around the parts is utilized in systems. To nitriding ) to embed atoms in the field of heat treatment, the of! Grades which provide the basis for their durability and toughness out manually job-shop heat treatment with the risk... Analysis and the study results are presented in our in-house materials laboratory on the plasma of coatings... Our systems are available in Various sizes and can be further branched out plasma! Also a considerable economic efficiency in negligible volume deformations is normally performed at lower treatment plasma nitriding machine it. 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